Gas turbine repair / refurbishment

  • A) Gas Turbine Components Repair / Refurbishment
    • Transition pieces
    • Combustion liners
    • Nozzle Segments(Stage 1st, 2nd, 3rd) and diaphragm
    • Crossfire tubes
    • Retainers
    • Shrouds Blocks (Stage 1st, 2nd, 3rd)
    • Supporting Rings
    • Compressor rotors
    • Turbine Rotors
    • Partition Shaft (Fr-3, 4 and Fr-5)
  • B) TBC and Hard face coatings.(Zirconium, Tungsten Carbide and Chromium)
  • C) Rebabbiting of Journal/Thrust bearings with latest Arc Spray Technology
  • D) Precision Machining of Nozzles (Frame 3 to 9)
  • E) NDT site facility under the level III experts

JITS Workshop, Islamabad has been established with the technical support of MJBI, Dubai Having full capabilities to Repair/Refurbish Gas Turbines Components and arrange their spare parts. This facility ensures availability of Super Alloy Consumables & TBC Powders of European Standards.

  • JITS has installed state-of-the-art machinery
    • 15 Ton Overhead Crane
    • Aluminum Oxide Grit Blasting System
    • Plasma Equipment of Sulzer Metco USA
    • ARC Spray Equipment of Sulzer Metco USA
    • 3.1 m Vertical Turbine Lathe
    • Vacuum Furnace up to 1350ยบc temperature
    • Horizontal Lathe Machine
    • Universal Milling Machine
    • DRO Milling Machine
    • Surface Grinding Machine
    • 400Amp TIG Plants
    • Universal Drilling Machine
  • B) TBC and Hard face coatings.(Zirconium, Tungsten Carbide and Chromium)
  • C) Rebabbiting of Journal/Thrust bearings with latest Arc Spray Technology
  • D) Precision Machining of Nozzles (Frame 3 to 9)
  • E) NDT site facility under the level III experts

Japanese Integerated Turbine Services

Work Completed In JITS WorkShop

Re-Babbitting of Bearings

Sr. No Date Job Description Client Name Industry Remarks
1 24-May-13 Babbitting of Thrust pad Bearing Perhu Hydro Power Hydrel Power Plant Completed
2 12-Apr-13 Re babbitting of Bearing Through Arc Spray process Albaior Engineering Thermal Power Plant Completed
3 10-Jan-13 Piston HE, CE and Piston Part Repaiuring Albaior Engineering Thermal Power Plant Completed
4 26-Nov-13 Rebabbitting of Generator bearings KAPCO Thermal Power Plant Completed
5 24-May-13 Babbitting of Thrust pad Bearing Perhu Hydro Power Hydrel Power Plant Completed
6 14-Apr-14 Babbitting of Bearing GE/Albario Engineering Thermal Power Plant Completed
7 21-Jul-14 Babbitting of Bearing Fauji Fertilizer Company Fertlizer Plant Completed
8 27-Oct-14 Re Babbitting of Bearings Fatima Fertilizer Fertlizer Plant Completed
9 16-Sep-15 Refurbishment of Bearings KESC Thermal Power Plant Completed
10 02-Mar-15 Rebabbitting of Bearings GE Uch Power Thermal Power Plant Completed
11 07-Apr-15 Rebabbitting of Slide Shoe Bearing bestway Cement(Slide Shoe) Cement Factory Completed
12 12-Feb-15 Rebabbitting of Slide Shoe Bearing bestway Cement Factory Completed
13 10-Oct-15 Rebabbitting of Bearing KESC Thermal Power Plant
14 10-Oct-15 Rebabbitting of Bearing KESC Thermal Power Plant
15 20-Oct-15 Rebabbitting of Bearing Pak Arab Thermal Power Plant
16 04-Nov-15 Rebabbitting of Bearing Habib Ullah Costal Power Thermal Power Plant

Gas Turbine JobTurbine Works Done in JITS Workshop

Sr. No Date Job Description Client Name Industry Remarks
1 5-Dec-13 Plasma Coating & machining of Turbine Rotor PT 1502 Fatima fertilizer Company Thermal Power Plant Completed
2 5-Dec-13 Repair of First Stage Nozzle,Frame-III Model MS3142J Pakistan Petroleum Ltd Petroleum Exploration Company Completed
3 28-Nov-13 Repair of First Stage Nozzle,Frame-III Model MS3142J Pakistan Petroleum Ltd Petroleum Exploration Company Completed
4 10-Jan-13 Repair of steam turbine rotor Premier Sugar Mills Sugar Mill Completed
5 5-Dec-13 Plasma Coating and machining of Steam Turbine Rotor PT 1502 Fatima fertilizer Company Fertilzer Plant Completed
6 2-Oct-13 Repair of Steam Turbine Rotor and balancing(18 MG Steam Turbine Rotor) Dg Khan Cement Cement Factory Completed
7 17-Dec-13 Machining and Polishing of Turbine Rings Seimens KAPCO Thermal Power Plant Completed
8 19-Jun-14 Repair of Gas Turbine Combustion CAP and LINER Fr 5 Fatima Fertilizer Fertilzer Plant Completed
9 20-Mar-14 Refurbishment of Cross Fire Tube Fr9 KAPCO Thermal Power Plant Completed
10 24-Jun-14 Refurbishment of Cross Fire Tube Fr9 KAPCO Thermal Power Plant Completed
11 27-Jun-14 Repair & Refurbishment of Turbine Components Fr 3 PPL Petroleum Exploration Company Completed
12 18-Sep-14 repair & refurbishment of Turbine Components Hitachi Engro Polymer & Chemical Polymer & Chemical Completed
13 4-May-15 Repairing of Cross Fire Tubes of Fr 9 Kot Addu (Cross Fire Tubes) Thermal Power Plant Completed
14 8-Jul-15 Repair & refurbishment of Turbine Components Fr 9 KAPCO Thermal Power Plant Completed
15 22-Oct-15 Refurbishment of Turbine Coponents of Fr 1,& 3 PPL Petroleum Exploration Company Completed
16 4-Jan-16 Refurbishment of Turbine Coponents of Fr 9 Engro Power Thermal Power Plant Completed
17 22-Dec-15 Refurbsihment of Combustion Liner of FR 5 Fauji Fertilizer Company Fertilizer Plant
18 30-Dec-15 Refurbishment of TP and Liner of Fr 5 KAPCO Thermal Power Plant

General Engineering Works Done in JITS Workshop

Sr. No Date Job Description Client Name Industry Remarks
1 27-Sep-12 Repair of Sealing Seat Inside 13 5/8" 5000PSI Double Ram BOP Dewan Drilling Limited Petroleum Exploration Company Completed
2 5-Oct-12 Refurbishment of Under Head Flange "CNPC Chuanqing Drilling Engineering Company Ltd. (CCDC)" Petroleum Exploration Company Completed
3 23-Nov-12 Machining & Polishing of Gas Compressor BLP Liner General Electric Thermal Power Plant Completed
4 8-Jan-13 Piston HE, CE and Piston Central Part General Electric Thermal Power Plant Completed
5 2-Jan-13 Repair of PIN OGDCL Petroleum Exploration Company Completed
6 810-Mar-13 Manufacturing of Ring NDC Defence Completed
7 12-Apr-13 Ultrasonic testing , DPT and hardness testing Fauji Cement Company Cement Factory Completed
8 20-May-13 Plasma Coating of Impeller & Wearing Rings Engro Fertilizer Fertilizer Plant Completed
9 20-May-13 Coating & Machining of Shaft. Best Way Cement Cement Factory Completed
10 20-May-13 Repairing of PINS OGDCL Petroleum Exploration Company Completed
11 25-May-13 Plasma Coating of sleves Fatima fertilizer Company Fertilizer Plant Completed
12 8-Jan-13 Coating,Machining and Grinding of Bearing Housing Bestway Cement MCL Hattar Cement Factory Completed
13 26-Oct-13 Coating,Maching and Grinding of Roller Press Plantary gear Box Bestway Cement MCL Hattar Cement Factory Completed
14 26-Oct-13 Rebuilding of Machining of Seal Set ring4 Set Bestway Cement MCL Hattar Cement Factory Completed
15 10-Mar-13 Drepairing of Cement Mill Shaft DG Cement Kahirpure Cement Factory Completed
16 12-May-13 NDT and Transportation Charges Fauji Cement Company Cement Factory Completed
17 5-Jul-13 Reopairing of Exhaust Duct POL Petroleum Exploration Company Completed
18 6-Sep-13 Machining of Rings NDC Defence Completed
19 6-Sep-13 Machining of Rings NDC Defence Completed
20 27-Nov-13 Mud Pump Moudle Repair OGDCL Petroleum Exploration Company Completed
21 18-Mar-14 Machining of Bearings and Seal Rings Italtic Energy Thermal Power Plant Completed
22 24-Mar-14 Gear Coupling and Module Repair OGDCL Petroleum Exploration Company Completed
23 20-May-14 Repairing of Job OGDCL Petroleum Exploration Company Completed
24 24-Jun-14 UT Services Velosi Testing Servics Completed
25 21-Jul-14 Repair& refurbishment of MuD Pump Modules OGDCL Petroleum Exploration Company Completed
26 15-Aug-14 Manufactruing of gear Coupling OGDCL Petroleum Exploration Company Completed
27 1-Oct-14 Repairing of Turbine Jet POL Petroleum Exploration Company Completed
28 13-Oct-14 ultrasonic testing Services Fauji Cement Cement Factory Completed
29 31-Oct-14 Rebuilding and machining and gridning of shafts Rousch Power Plant Thermal Power Plant Completed
30 31-Oct-14 Fabrication of QWD HuB for OGDCL RIG N2 Petroleum Exploration Company Completed
31 24-Nov-14 Repairing of BFP Pump Shaft LALPIR Thermal Power Thermal Power Plant Completed
32 26-Nov-14 Repairing and Refurbishment of Runner Casing of Shedo Shedo Hydrel power plant Completed
33 6-Jan-15 Repairing and Refurbishment of Runner Casing of Shedo Shedo Hydrel power plant Completed
34 7-Jan-15 UT Services Provided VELOSI Pakistan Testing Servics Completed
35 12-Jan-15 Welding and Machining of Die Holer Asia Feeds Multan Poulty Feed Mill Completed
36 12-Jan-15 Welding and machining of Mud Pump Module OGDCL Petroleum Exploration Company Completed
37 21-Jan-15 Repairing of Die Holder Shafts Asia Feeds Multan Poulty Feed Mill Completed
38 19-Feb-15 Rebuilding and machining drill KAPCO Thermal Power Plant Completed
39 2-Mar-15 Rebuilding welding of rolls shell and manufacurting new bush Asia Feeds Multan Poulty Feed Mill Completed
40 2-Mar-15 Repairing of Mud Pump Modules Pakistan Oil Field Petroleum Exploration Company Completed
41 2-Mar-15 Repairing of Die Holder Shafts Asia Feeds Multan Poulty Feed Mill Completed
42 03-Mar-15 Repairing of Die Holder Shafts Asia Feeds Multan Poulty Feed Mill Completed
43 03-Mar-15 Repairing of Motor & Balancing Uch power bearings Thermal Power Plant Completed
44 19-Mar-15 NDt Services at Site Fauji Cement Cement Factory Completed
45 30-Mar-15 Manufacturing of Die Punch Prime Crate Advance Black Factory Completed
46 4-Sep-15 Rebuiulding and gridning of Shaft Bell Mouth Rosuch Power Thermal Power Plant Completed
47 8-Oct-15 UT Services Fauji Cement Cement Factory Completed
48 21-Oct-15 Refurbishment of Module OGDCL Rig N 3 Petroleum Exploration Company Completed
49 18-Nov-15 Refurbsihment of Runenr of shi shi PEDO Hydrel power plant Completed
50 26-Nov-15 Repairing of Gear Housing FECTO Cement Cement Factory Completed